UGC NET Management Previous Year Solved Papers MCQ - November 2017
27
Which one of the following combinations of the characteristics of the popular layouts is not matching?
| Factors | Fixed layout | Product layout | Process layout | Cellular layout | |
| A. | Material Travel | Fixed path | Variable path | Often high path | Variable path |
| B. | Process | Ship building | Continuous and repetitive | Job or small batch | Small to medium batch |
| C. | Product | Made to order, low volume | Standardized product | Diversified products using common operations | Diversified products |
| D. | Utilization of Facilities | Moderate | Very high | General purpose | High |
Product layout and process layout the two extremes of layout techniques. Cellular layout had evolved to aid manufacturers with intermittent manufacturing of a high variety of products with the advantages of a product layout.
Comparison of Common Characteristics of Different Layouts
Comparison of Common Characteristics of Different Layouts
| Factors | Fixed Position | Product (Line) | Process (Functional) | Cellular (GT) |
| Product | Made to Order, Low Volume | Standardized Product, Large Volume, Stable Rate of Output | Diversified Products using common operations, Varying volumes, Varying Rate of Output | Diversified Products, Varying volumes |
| Process | Ship building, large scale project, construction or industrial project | Continuous, and repetitive | Job or small batch | Small to medium batch |
| Arrangement of facilities | Facilities move where the fixed product/project is being implemented | Placed along the line of product flow in a specialized sequence of tasks for each unit | Grouped by speciality and by function | Similar parts are grouped in part-family; one machines cell is formed which contains all facilities needed by corresponding part-family |
| Cost of layout | General purpose equipment. Moderate to low | Large investment in specialized equipment and processes. | General purposes equipment and processes. Moderate to high | Moderate to low |
| Inventory | Variable inventories and frequent tie-ups because production cycle is generally long. | High turnover of raw material and work in process | Low turnover of raw material and work in process. High raw material inventory | High turnover of raw material and lower work in process |
| Material handling | Flow variable, often low. May require heavy duty handling equipment | Predictable, flow systemized and often automated | Flow variable, handling often duplicated | Flow variable, can be reasonably high |
| Material travel | Variable path | Fixed path | Often high | Fixed path |
| Utilization of facilities | Moderate | Very high | General purposes | High |
| Operating facilities | General purpose | Special purpose | Skilled | Special purpose |
| Employee skill | Unskilled/skilled | Unskilled | Ski lled | Multi-skilled as one operator may handle more than one operation |
| Quality/Product Variety Ratio | Normally 1, as single product production | Large (Q/P) | Moderate (Q/P) | Small (Q/P) |
| Product Cost | Relatively low fixed costs; high | Relatively high fixed costs; low unit costs | Relatively low fixed costs; high | Reasonable level of fixed costs; relatively |
- A Forecasting is based on a theoretical model while prediction may be based on intuition.
- B Forecasting reflects management’s judgement after taking all available information into account; while prediction involves the projection of the past into the future.
- C Error analysis is possible in the case of forecasting while no error analysis is done in the case of prediction.
- D No objectivity is found in the case of prediction.
Difference between Forecasting and Prediction
| Sl. No. | Forecasting | Prediction |
| 1 | Forecasting involves the projection of the past into the future. | Prediction reflects management’s judgement after taking all available information into account. |
| 2 | The forecast involves estimating the level of demand on the basis of factors that generated the demand. | Prediction involves anticipated changes in the future that may or may not have generated that demand. |
| 3 | Forcasting is based on a theoretical model. | Prediction may be based on intuition. |
| 4 | Forecasting is objective. | Prediction can be biased. |
| 5 | The concept used in forecasting is the ‘throw ahead’ technique. Requires a pattern in data. | The concept used in prediction is the ‘saying ahead’ technique. Can be used to predict from random data also. |
| 6 | Error analysis is possible. | No error analysis. |
| 7 | Forecasting results are replicable. | Prediction is based on unique representations. |